ASTEC 200 TPH DOUBLE BARREL SIX PACK PLANT (YEAR MODEL 2000)
Six (6) Total Cold Feed System:
1 PCF-1012-4 Portable 10 x 12' Four Compartment Cold Feed System
Portable 10' x 12' four compartment cold feed system is complete with steep walled hoppers. The belt feedersare 30" wide and have 3 HP fixed speed drives, lagged head pulleys, self-cleaning tail pulleys, and a manually adjustable discharge gate.The collecting conveyor is 30" wide and extends to feed the slinger feeder on the Double Barrel®. The conveyor is driven by a electric motor, has a lagged head pulley, a slatted, self cleaning tail pulley and is equipped with a belt scraper at the head pulley area. Portability consists of dual 11:00 x 22.5 tubeless tires with wheels mounted on tandem axle's with spring suspension. Air brakes, stop and turn signals, king pin and glad hands provide safe portability. Landing jacks are provided for easier tractor hook up and disconnect. A cable tray is provided along one side of the frame for routing of cables.
1 Portable 10 x 12' 2- Compartment Cold Feed System
Portable 10' x 12' two compartment cold feed system is complete with steep walled hoppers. The belt feedersare 30" wide and have 3 HP fixed speed drives, lagged head pulleys, self-cleaning tail pulleys, and a manually adjustable discharge gate.The collecting conveyor is 30" wide and extends to feed the slinger feeder on the Double Barrel®. The conveyor is driven by a electric motor, has a lagged head pulley, a slatted, self cleaning tail pulley and is equipped with a belt scraper at the head pulley area. Portability consists of dual 11:00 x 22.5 tubeless tires with wheels mounted on tandem axle's with spring suspension. Air brakes, stop and turn signals, king pin and glad hands provide safe portability. Landing jacks are provided for easier tractor hook up and disconnect. A cable tray is provided along one side of the frame for routing of cables.
1 PSS-48-50 Portable Conveyor and Screen Unit
A Portable Scalping screen system including a single deck 4' x 8' screen. The screen is mounted over a 30" x 50' weigh bridge conveyor. Portability consists of dual 11:00 x 22.5 tubeless tires with wheels mounted on single axle with spring suspension. Air brakes, stop and turn signals, king pin and glad hands provide safe portability. Landing jacks are provided for easier tractor hook up and disconnect.
Includes
1 SF.02 Telescoping support legs with base plates
1 OF.01 Variable speed drives for belt feeders in lieu of fixed speed
1 OF.04 Bin vibrator
Recycle System:
1 PRB-810-40E Portable Recycle Feed System
Portable recycle feed system is complete with 8' x 10' recycle bin with self-relieving bottom, 30'' belt feeder with lagged head pulley, self-cleaning tail pulley and 5 HP variable speed drive, 3' x 6' single deck scalping screen, 24'' inclined conveyor with 5 HP drive, gravity take-up, belt scale, load cells, and drum bypass. Package is all mounted on a single axle frame. A cable tray is provided along one side of the frame for routing of cables.
Includes
1 SF.01 3' x 6' single deck scalping screen and Conveyor System
Drum Mixer:
1 PDB-200T Portable 6' x 33' DOUBLE BARREL® Drum
Portable 6' x 33' DOUBLE BARREL® Drum Mixer is chain driven with a saddle chain drive. The drum is powered by a 100 HP electric motor. Included with the Double Barrel is a specially engineered flight design, burner control, fuel pump, asphalt metering system, wrap around chain drive, slinger feeder, semi automatic controls and electric switchgear. The leaf-mounted drum tires are 5" wide x 2-1/2" thick and allow for differential expansion and contraction between the tire and the dryer. The dryer is equipped with a special insulated outer chamber where the RAP is heated and mixed with the virgin aggregate, fines returned from the baghouse, and liquid asphalt. The outer chamber is equipped with a large access door powered by hydraulic cylinders for ease of access for inspection and service. The slinger feeder at the drum inlet is equipped with a bar grizzly to scalp off oversized material, and a weighbridge to weigh aggregate. The portability package includes dual 255/70R22.5 tires with Budd wheels mounted on tandem axles with spring suspensions. Air brakes, turn and stop lights, kingpin and glad hands are furnished for safe portability. Landing jacks are provided for easier tractor hookup and disconnect, as well as allowing temporary parking of the unit between moves without blocking the gooseneck. A cable tray is provided along one side of the frame for routing of cables.
Includes
1 SF.01 50 MBTU/hr WhisperJet #2 oil burner
1 SF.02 BC-500 Burner control
1 SF.03 Variable speed asphalt pump with tach feedback
1 SF.04 Slinger feeder with bar grizzly
1 SF.05 Infrared temperature sensor for Mix
Dust Control:
1 PBH-34-TDB Portable Pulse Jet Baghouse for 34,000 ACFM Draft System
Portable 34,000 ACFM baghouse system with square feet of cloth for a 5.4:1 air-to-cloth ratio is complete with a knock-out box built into one end of the baghouse to remove the larger particles that wear out the bags prematurely. The baghouse has high and low temperature controls, one (1) 30 HP screw compressor to operate the baghouse and the plant, and a low energy BCB-445 backward curved blade fan with one (1) 150 HP motor and drive for high exhaust efficiency. It has a three (3) 9" gathering screws and one (1) 9" cross screw with chute to a 12" transfer dust screw that moves fines from the baghouse to the dust inlet on the
DOUBLE BARREL®. A remote manual opposed blade damper precisely controls excess air, and the exhaust stack has built-in sampling ports that are easily accessible. Portability is provided on a fully equipped tandem axle frame with air brakes, signal lights, spring suspension, kingpin, and glad hands. It also has telescoping support legs that are adjustable. A cable tray is provided along one side of the frame for routing of cables.
Includes
1 SF.01 Dust screw to DOUBLE BARREL®
1 SF.02 BCB-402 exhaust fan, one (1)125 HP motor
1 OF.03 Automatic damper controls/actuator/photohelic
1 Dust System
Stationary 300 bbl pressurized silo with side man access ladder.
Asphalt Storage (Completed Mix): (OPTIONS)
1 SEB-5024 Portable Self-Erecting Surge Bin/24" Drag/Control House
Portable seventy five (75) ton capacity self-erecting surge bin with single clam gate discharge for rapid truck loading. The 24" wide drag slat conveyor is powered by a 40 HP motor with a shaft mounted reducer and has a capacity of 280 tons per hour. The drag flights are 6" deep, 24" long, 3/8" thick, and constructed of A-36 steel. The headshaft and tail shaft are 2-15/16" diameter and made of C-1018 cold rolled steel. The head sprocket is segmented and hardened to 450 Brinell. An 8' x 8' control house is mounted on the gooseneck of the portable unit with all consoles prewired and premounted. The portable frame has tandem axles with spring suspensions, air brakes, signal lights, kingpin, glad hands and landing jacks.
Includes
1 OF.01 Backweigh system w/load cells, summing box and batcher on drag
Portability consists of dual 11:00 x 22.5 tubeless tires with wheels mounted on single axle with spring suspension. Air brakes, stop and turn signals, king pin and glad hands provide safe portability. Landing jacks are provided for easier tractor hook up and disconnect.
(OR) MUST CHOOSE ONE SYSTEM
(1) One 400 ton Asphalt Storage System (Stationary) Consisting of:
This silo system, consists of a 350 TPH main drag conveyor, two 200-ton silos, and a bin-top conveyor. This drag slat conveyor is rated at a nominal capacity of 350 tph. It has sidewalls constructed of cold cambered bridge beams with a sub floor supporting 1” thick replaceable Chrome Carbide wear plates. Light and heat retentive top covers. The single roller chain attached to the 30" Slats. The 50 HP motor and a inline planetary gear reducer is mounted for the drive package. There are sliding bearings on the sidewalls, which allow the slats to move up and over any obstructions. A single stairway is attached to the right side of the conveyor.
Both the Standard Havens silos are complete with an anti-segregation batcher to reduce the incidence of mix segregation. The silo’s are insulated and has a galvanized wrapper. They are equipped with high and low level indicators. Mix is discharged through clamshell gates with safety gates. The drive through is 12’ wide. Both silos have the full skirt design. The cone’s are not heated the gates are electrically heated. The stationary drag slat bin-top conveyor driven by a 25 hp motor.
There is a set of 2015 Rice Lake Survivor Pit-less Scales 10’x 100’ pitiless 100-ton steel deck scales that are included.
Liquid Asphalt Storage:
1 HT-20P 20,000 Gallon Direct Fired Portable Asphalt Tank
Portable 20,000 gallon direct fired tank is complete with a 20” single pass fire-tube [full length of the tank], a 10” jacketed exhaust stack, 3” of insulation with a natural aluminum jacket on the shell and a 12 gauge steel jacket on the ends.
Includes
1 OF.1030 gpm hot oil scavenger system
1 HACC-1438 2-1/2" Piping - Tank to Asphalt Metering Package
Piping from the AC tank to the metering package includes 2 1/2" jacketed piping from tank to strainer, strainer to pump, pump to diverter valve, return line to tank, 2 1/2" strainer and mounting of pump and metering package.
1 HACC-1441 2" Piping - Metering Package Outlet to Drum
Piping from the metering package to the drum includes 2" jacketed piping, three ball joints, 1 1/2" hot oil piping and flexible hot oil jumpers.
1 ACAP-005 3" Asphalt Unloading Pump, 15HP
A 3" asphalt unloading pump is provided with the pump outlet piped to one asphalt tank. The 200 gp pump package includes jacketed piping, strainer, pump, a 15 HP motor, base and mounting.
Control House:
1 Pilot 1 Control Center
1 Computer Control Center
The microprocessor based control system for the blending of asphalt in a continuous mix plant was updated in 2015. The system will also blend recycled asphalt and other additives including mineral filler, lime and anti-stripping agents. Manual backup units provide manual control of asphalt, asphalt additive, mineral filler, and recycle asphalt pavement. Manual/automatic aggregate cold feed control of four (4) aggregates is also provided.
System includes the following features:
• 30" floor mounted console enclosure.
• 20" LCD and keyboard operator interface.
• UPS power supply
• PC Computer and enclosure
• Eighty mix designs stored in fifteen year non-volatile memory.
• Automatic blending of asphalt, recycle, and two additives (volumetric mineral filler or lime, and anti-strip agent) based on tons per hour of material on the aggregate belt scale. Manual backups (MBU's) provide for four (4) ingredients.
• Virgin aggregate cold feed control for four (4) bins. Includes manual backups(MBU's).
• Bin vibrator switches for control of bin vibrators on aggregate bins 1 and 2; control of air cannon on recycle bin 1.
• Reports include production totals, daily summaries, formula printout and calibration data printout.
• Production data logger (printer not included).
• Asphalt temperature compensation (j type thermocouple input).
• Material tolerance warning alarms (external horn not included).
• Remote plant troubleshooter.
1 Truck Loadout and Management System
The standard loadout system functions with a backweigh type silo or Stationary Silo. In addition to load out capabilities, the system allows for virtually unlimited storage of customers, trucks and jobs limited only by disk space. The system features a desktop display and keyboard, digital scale interface/load out unit, a dot matrix ticket printer and an ink jet report printer. The system also provides a daily printed summary of job and material totals together with truck and customer activity and data export/import via E-mail or floppy disk to and from WM 2000-office server system. Production reports by plant, with sub-totals by customer types with materials totals by customer and weekly production summaries by plant including previous years totals are
also included as features. system is designed to operate in the demanding environment of an asphalt plant control room or scale house. The unit will function with standard load cell equipped scale.
The system includes following features:
• Color desktop display and keyboard
• Control of up to five silos over a single truck scale or one silo with weigh hopper
• Dot Matrix Ticket Printer
• Ink Jet Report Printer
• Digital scale interface/Load out unit
• Database provides extended reporting of transaction data
• Ticket data transfer via floppy disk standard
• High Speed Telephone Modem
• System UPS
Portability consists of dual 11:00 x 22.5 tubeless tires with wheels mounted on single axle with spring suspension. Air brakes, stop and turn signals, king pin and glad hands provide safe portability. Landing jacks are provided for easier tractor hook up and disconnect.
1 Total Electrical System for Portable Plant
Power and control cables with plugs and receptacles for the portable plant are included.
1 Dust System
Stationary 300 bbl pressurized silo with side man access ladder.